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Bosses

Bosses refers to the round protrusions on plastic parts.

Bosses in injection molded parts

Below pictures are to show you where you can see the gates in molded components.

Boss-molded part1
Boss-molded part2

Why bosses are needed?

  • facilitate the registration of mating parts
  • attach fasteners such as screws
  • accept threaded inserts
  • Design Guide for Injection Molding

  • The wall thickness around a boss should be 60% of the nominal part thickness.
  • Bosses with metals inserts can be replaced with natural tapping if molding cost is important.
  • Bosses in DFM Report

    At Plastopia, we analyze the bosses if they are good for injection molding , or advise potential molding defects like sink marks caused by non-uniform thickness. See below example:

    Boss-design for manufacturability

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    Molding Glossary

    • Bosses
    • Cavity
    • Cavity number
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